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Understanding Body Armor Plates

Understanding Body Armor Plates
In the ever-evolving landscape of personal and professional safety, body armor plates stand as a critical tool in safeguarding individuals against harm. Here, we delve deep into the nuanced world of body armor plates, unraveling the mysteries and answering the questions that hover in many minds. Let’s jump right in!

How Body Armor Works

Body armor operates on a simple principle – to stop bullets and more from penetrating and causing less harm to the wearer. They achieve this through layered constructions that use materials capable of absorbing and dispersing the energy from a bullet strike, thereby reducing the force transferred to the body.

Soft vs. Hard Body Armor Comparison

Aspect Soft Body Armor Hard Body Armor
Material Aramid fibers, Kevlar Steel, ceramic, polyethylene
Protection Low-caliber rounds, shrapnel High-caliber rounds, armor-piercing bullets
Weight Lighter - 1lb + Heavier - 5 - 11 lbs per plate
Flexibility Flexible Rigid

Pro's and Con's of Soft and Hard Body Armor

Soft Body Armor

Pros:

  • Lightweight: Enables easy movement and can be worn for extended periods without causing much discomfort.
  • Flexibility: It molds to the shape of the body, allowing for a more customized fit.
  • Concealability: Can easily be worn under clothing without being noticeable, making it suitable for undercover operations or personal protection.
  • Comfort: Tends to be more comfortable than hard armor because it is flexible and contours to the body.

Cons:

  • Limited Protection: Generally protects against handgun calibers but is not designed to stop rifle rounds.
  • Durability: Tends to have a shorter lifespan compared to hard armor, as it is more susceptible to environmental factors such as moisture.
  • Cost: Quality soft armor can be relatively expensive, especially when opting for packages that offer higher protection levels.

Hard Body Armor

Pros:

  • Higher Protection Level: Capable of stopping rifle rounds, including some armor-piercing variants, providing superior protection compared to soft armor.
  • Durability: Tends to be more resistant to environmental damage and can have a longer lifespan compared to soft armor.
  • Additional Gear Attachment: Hard armor plate carriers often come with options for attaching additional gear, useful in military and law enforcement operations.

Cons:

  • Weight: Much heavier than soft armor, which can reduce mobility and increase wearer fatigue over time.
  • Comfort: The rigid plates can be less comfortable, especially when worn for extended periods.
  • Concealability: Hard to conceal under clothing due to its bulk and rigidity.
  • Price: Usually more expensive than soft body armor, expect around $200 - $2,000 per set of plates depending upon level rating, brand, materials, etc.
When selecting between soft and hard body armor, it is crucial to consider the specific threats one is likely to encounter, as well as factors such as comfort, mobility, and the duration for which the armor will be worn. It is always recommended to choose a solution that aligns well with individual needs and operational demands.

Understanding Body Armor Ratings

Body armor plates come with different levels of protection, ranging from Level I to Level IV, with each providing a higher degree of bullet resistance than the last. The National Institute of Justice (NIJ) is the gold standard in the United States for setting and testing body armor standards.

Body Armor Levels: A Detailed Comparison

Aspect Level II Level IIIA Level III Level IV
Protection Against 9mm, .357 Magnum High-speed .357 Magnum, .44 Magnum 7.62mm (rifle rounds), including popular AR-15 calibers Armor-piercing rounds, such as .30 caliber M2 AP (Ex - 308 Black Tip)
Material Aramid fibers, Kevlar Aramid fibers, Kevlar Polyethylene, steel, ceramic Ceramic, steel, polyethylene
Weight Light Light to moderate Moderate to heavy Light to Heavy depending upon material
Flexibility Flexible Flexible Rigid Rigid
Common Use Cases Law enforcement (older vests, less common today) Law enforcement, some concealed carry options Military, law enforcement, security professionals Military, high-risk law enforcement operations
Additional Features Suited for concealable armor Higher protection concealable armor Can often be used in conjunction with lighter armor for added protection Highest level of protection available, can stop armor-piercing rounds
Each level offers progressively higher protection but also generally comes with increased weight and reduced mobility. When selecting the appropriate level of body armor, it's crucial to balance the need for protection with the ability to move freely and comfortably. It is also essential to note that these descriptions are general and that specific capabilities can vary between products and manufacturers.

Body Armor Rating Tests

The NIJ puts body armor through rigorous testing, simulating real-world scenarios to determine their resistance against different calibers, including multi-hit resistance, backface deformation, and more.

Material Matters: Ceramic vs. Others

Ceramic plates are popular due to their lightweight nature and effectiveness in stopping high-caliber rounds. While they offer high protection, they tend to be more brittle compared to steel or polyethylene plates, making them susceptible to damage upon hard impacts and with the lighter weight come with a substantially higher price. Ceramic plates are usually only good at stopping one or two rounds before they need to be replaced.

Bullet-Proof Backpacks: Do They Work?

Recently, the market has seen an influx of bulletproof backpacks. Essentially, these are backpacks lined with a material capable of stopping bullets or allow for armored plates to slide into the back section of the pack (similar to the way a laptop slides into backpack), essentially functioning as a shield in emergency situations. However, their effectiveness is still a topic of debate, and they should not replace proper body armor for those in high-risk environments. The major downside to bullet proof backpacks is that they only protect one side of the torso, better than nothing but limited in a dynamic environment where there may be shots fired from multiple directions.

Fragmentation and Spalling

Spalling and fragmentation refer to the shattering of the bullet upon impact, creating a spray of bullet fragments that can cause injury. Spall liners are used to mitigate this, capturing the fragments and protecting the wearer. This typically only applies to steel plates as ceramic plates do not create spalling.

Legality and Purchasing Tips

In the U.S., body armor is generally legal for most civilians to purchase and own, barring convicted criminals. When buying, always ensure to choose the right size for optimum protection, and verify the manufacturer’s reputation to avoid counterfeit products.

Popular Plate Carrier and Body Armor Brand

  1. Tyr Tactical
    • Overview: Since 2010, Tyr Tactical has been supplying tactical gear and equipment to the military and law enforcement. They are global leader in manufacturing with a focus on bringing the highest quality products to professionals who demand the best.
  2. AR500 Armor (Armored Republic)
    • Overview: AR500 Armor or Armored Republic specializes in affordable armor, offering a wide range of armor plates with various protective coatings.
  3. Safariland
    • Overview: With decades of experience, Safariland is well respected in the industry, providing a range of body armor solutions, including both soft and hard armor options.
  4. DFNDR Armor
    • Overview: Known for creating exceptionally high quality body armor but with that quality comes a premium price point.
  5. Hesco
    • Overview: Hesco is known for its comprehensive range of body armor solutions, including some of the highest protection level plates available on the market.
  6. Crye Precision
    • Overview: While primarily known for their tactical apparel, Crye Precision also offers a range of innovative body armor solutions, featuring modern designs with high functionality.

The Best Body Armor Rating

Choosing the "best" body armor rating depends largely on the individual's needs and the kind of threats they are likely to face. While higher levels offer more protection, they also come with increased weight and reduced mobility.

Conclusion

As you navigate the complex world of body armor plates, understanding the intricate details, from the materials used to the level of protection they offer, can be a lifesaver. Remember, knowledge is your first line of defense; equip yourself wisely and stay safe!
Kyle Read
AUTHOR INFORMATION

Kyle Read

As founder of True Shot, Kyle's vision and determination have grown True Shot from his garage to being an Inc 5000 company in 2021, 2022, 2023, and 2024 with growth in excess of 1,400%. His mission is for True Shot to become the best place to buy ammunition and accessories in America. In addition to his professional pursuits, Kyle has a passion for international travel, Formula 1 racing, and the gym. Kyle and his wife are currently raising their three boys in Phoenix, AZ.

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